Cup Packaging

Precision PMD Cup Packaging Systems

Precision PMD’s Cup Packaging Systems deliver comprehensive automation for cup-based food packaging lines. Engineered to handle a diverse array of products—including wet, dry, and frozen items—these custom systems integrate denesting, filling, sealing, and lidding into a seamless, efficient operation. Utilizing the RC Series Screw Denester for reliable cup dispensing, our solutions ensure precise control and high-speed performance, optimizing production for cups in various sizes and materials while maintaining consistent quality and hygiene.

Key Benefits

  • Servo-driven precision & controls – Ensures accurate denesting, filling, and sealing for reliable results across every cup
  • Custom integration – Tailored to your product type, line speed, and layout for optimal efficiency
  • Rapid changeover – Easily switch between cup sizes and formats with minimal tools and downtime
  • Scalable throughput – Supports single- or multi-lane configurations for low- to high-volume production in continuous or intermittent motion
  • Labor-saving automation – Reduces manual handling to boost safety, speed, and consistency
  • Hygienic construction – Utilizes food-grade materials compliant with GMP standards to protect product integrity

Components Included

  • Denesting – RC Series Screw Denester for efficient, vacuum-free dispensing of stacked cups
  • Liquid filling – Rotary pump or piston fillers ideal for pumpable wet products like dips, puddings, and salads, with optional transfer pumps
  • Solid filling – Volumetric depositors or auger fillers for gentle handling of dry items such as cereals, oats, or frozen fruits
  • Sealing systems – Film membrane sealing with adjustable settings for secure closure on rigid or semi-rigid cups
  • Lidding solutions – Pick-and-place overcapping for added protection and tamper-evidence
  • Conveyors – Integrated belting for smooth transfer between stations
  • Optional integrations – Multihead weighers, linear scales, or third-party fillers as needed

Examples of Containers and Products

  • Cups in various sizes and materials (plastic, paperboard)
  • Wet products: Dips, spreads, puddings, salads, parfaits
  • Dry products: Oatmeal, cereals, mac & cheese
  • Frozen products: Fruits, soups, smoothies

Available Options

  • Nitrogen flushing to extend shelf life
  • Multi-lane setups for increased output
  • PLC controls and HMI interfaces for easy operation
  • Quick-change parts for additional cup formats
  • Sanitary upgrades for enhanced cleanability
  • Inline checkweighing or vision inspection

Industries Served

Food & Beverage

Cup packaging • Wet and dry fills • Frozen foods • Dips & spreads • Salads & parfaits • Cereals & snacks • Bakery

Precision PMD’s Cup Packaging Systems are relied upon by leading food producers for their robust design, flexibility, and proven performance. Whether automating a new line or enhancing an existing one, our solutions scale with your operations and minimize downtime for maximum productivity.

Ready to streamline your cup packaging? Contact us for a custom consultation, line review, or demo.